Ф90mm 16D Cold Feed Rubber Extruder
Cat:Extruder Series
Motor Power: 55 kWMaximum Output: 320 kg/h
See DetailsPreparations before starting up.
Equipment operators must be trained in skills and safety procedures before they can operate on the machine. ① The materials used for extrusion production should meet the required production requirements and further processing if necessary. ② According to the product type and size, select the specifications of the machine head, and install the machine head in the following order: the machine head flange, the mold body, the die, the perforated plate and the filter screen. ③ Check the surface work of the cooling system and heating system. ④ Adjust the gap of the die evenly and check whether the center line of the main machine and the auxiliary machine is aligned. ⑤ Start each operating equipment, check whether the operation is normal, and find out the fault and remove it in time. ⑥ Turn on the electric heater and uniformly heat up the fuselage head and the first fuselage, the second fuselage, and the third fuselage. When the temperature of each part is about 10C higher than the normal production temperature, keep the temperature constant for 30-60min, so temperature is balanced.
Power on operation.
Start-up is an important part of production. Poor control will damage the screw and the head. Excessive temperature will cause the decomposition of the plastic. Too low temperature will damage the screw, barrel and head. The startup procedure is as follows.
① Start at low speed, start idling, check if the screw is abnormal, whether the current of the motor and ammeter is overloaded, and whether the pressure gauge is normal. The idling time of the machine should not be too long to prevent the screw and barrel from abrasion. ② Gradually add less material, and wait until the material is squeezed out of the die. Before the plastic is extruded, no one should be in front of the die to avoid personal injury or death. ③ After the plastic is extruded, the extrudate needs to be slowly introduced into the cooling and shaping and traction equipment, and these equipment must be started in advance. Then, according to the indication value of the control instrument and the requirements for the extruded product, the various links are appropriately adjusted until the extrusion operation reaches a normal state. ④ Cutting and sampling, check whether the appearance meets the requirements, the size meets the standards, quickly check the performance, and then adjust the extrusion process of the rubber extrusion production line according to the quality requirements to make the products meet the standard requirements.
rubber extrusion production line shutdown operation
For general rubber materials, stop operation according to the following ①--③.
① Stop feeding, squeeze out the rubber material in the extruder, and turn off the power of the barrel and the head. ② While turning off the power of the main machine, turn off the power of each auxiliary machine.
③ Open the connection flange of the machine head and clean the perforated plate and the various parts of the machine head. When cleaning, use copper rods and copper sheets, and a little oil after cleaning. For cleaning the screw and barrel, the screw can be ejected from the tail of the machine if necessary, and then restored after cleaning. Under normal circumstances, transitional refueling can be used. ④ Example: When extruding polyolefin plastics, the machine is usually stopped when the extruder is fully loaded (at this time, the air should be prevented from entering the machine) to prevent the material from oxidizing and affecting the quality of the product when it continues to produce. For PVC plastics, you can also use the material to stop, then close the material door first, reduce the temperature at the head connector (flange) 0-30C, and stop after the material in the standby body is squeezed out. ⑤ Close the main power supply and cooling water main valve.
A salt bath curing line is widely used in the continuous vulcanization of rubber profiles such as se......
READ MORERubber extrusion is a continuous manufacturing process used to produce profiles such as seals, gaske......
READ MOREGiven the critical nature of these components, the machinery that produces them demands a regimen of......
READ MOREMaintaining Temperature Control Temperature management is one of the critical operational parameters......
READ MORECommon Types of EPDM Extruders EPDM extruders are specialized machines designed to process EPDM rubb......
READ MOREA standard rubber hose production line consists of several interconnected machines, each performing ......
READ MORESalt bath curing is a heat treatment process used to enhance the properties of various materials, pa......
READ MOREThe rubber extrusion production line is a key component in the manufacturing of various rubber produ......
READ MOREПревращение сырой резиновой смеси в готовый отвержденный профиль осуществляется не одной машиной,......
READ MOREThe transformation of raw rubber compound into a finished, cured profile is not accomplished by a si......
READ MOREОбщие компоненты экструдера для резины Экструдер для резины — это сложное промышленное оборудо......
READ MORECommon Components of a Rubber Extruder Machine A rubber extruder is a complex piece of industrial ma......
READ MOREОбщие компоненты машины для экструдера резины Экструдер для резины — это сложное промышленное ......
READ MOREЧто такое экструдер EPDM и как он работает? Экструдер EPDM — это машина, которая обрабат......
READ MOREWhat is an EPDM extruder and how does it work? An EPDM extruder is a machine that processes EPDM rub......
READ MORERubber vulcanization is a crucial process in the manufacturing of rubber products, particularly for ......
READ MOREPosition of the EPDM Extruder in Rubber Production The EPDM extruder is a core forming device within......
READ MOREThe rubber house production line can also produce automotive hoses. In vehicles, rubber hoses are re......
READ MOREA salt bath curing line is a continuous industrial system used mainly in heat treatment processes, e......
READ MOREA rubber extrusion production line is a manufacturing system designed to shape rubber materials into......
READ MORERubber vulcanization is an essential industrial process that strengthens raw rubber and makes it sui......
READ MOREA rubber hose production line is a complex system that combines mechanical, electrical, and chemical......
READ MOREThe rubber extruder is a central piece of equipment in the polymer processing industry, designed to ......
READ MOREA rubber microwave curing oven is a specialized piece of equipment used to vulcanize rubber products......
READ MOREA rubber vulcanizing machine is an important piece of equipment in the rubber processing industry, a......
READ MORERubber extrusion has become an essential process in the manufacturing of various rubber products, ra......
READ MOREEPDM is renowned for its exceptional resistance to weathering, ozone, and temperature fluctuations, ......
READ MOREEfficiency of a Rubber Extruder Machine One of the key advantages of a rubber extruder machine lies......
READ MOREThe creation of a rubber vulcanizing machine is a complex and meticulous process, representing a sig......
READ MOREUnderstanding EPDM Extruders An EPDM extruder is a piece of equipment that shapes EPDM rubber into d......
READ MORE