Rubber Salt Bath Curing Production Line(LCM)

The new generation of salt bath vulcanization line of BAINA has unique advantages in producing rubber strips for automobile industry and construction industry: high efficiency and low energy consumption.
The BAINA salt bath production line (LCM)is designed with compact combination. Its prominent feature is that the waste salt produced after the initial purification of the adhesive strip is very low. It uses modem computers to handle production control systems including pressure control and remote data transmission. The automatic brine recycling system avoids environmental pollution from wastewater. The entire production line includes the vulcanizing conveyor, cooling and washing unit, traction, cutting and winding device.

Environmental protection, high efficiency, energy conservation and safety of LCM salt-bath vulcanization system for rubber profiles.

The characteristics of LCM Technology:

Compared with other rubber vulcanization technologies, such as microwave vulcanization (UHF), the characteristics of LCM system are outstanding. It is mainly manifested in its stable

processing quality, high vulcanization speed and wide practicability.

 

It has stable heat transfer performance due to the curing bath. Vulcanization of rubber profiles is complete and uniform throughout the section.

During vulcanization, the rubber profile with high density salt bath is subjected to uniform pressure, and the vulcanization deformation is very small.

The salt bath suppresses the formation of low-sulphide zones on the rubber surface, and the rubber treated with LCM has good mechanical properties. Salt-bath vulcanized rubber surfaces are micro-porous and smooth, giving them a beautiful appearance.

There is no effect on the vulcanization of the reinforcing material inside the rubber profile.Compared with other vulcanization technologies, the following characteristics of LCM technology directly or indirectly reduce the production cost of rubber profiles.

Formulations containing both polar and non-polar materials are suitable.

Suitable for oxidizing and aging rubber.

Sulfer vulcanization, peroxide vulcanization and resin vulcanization can be used.

If peroxide is vulcanized, nitrite can be avoided.

Suitable for color rubber products with low scrap rate.

Easy to operate.

No need to add special compound additives to rubber such as UHF technology.

The cross section design of the rubber profile is simplified and thinned.

At the same curing speed, the LCM system has shorter length.

There is less energy consumption.

The main wastes are solid impurities. Because the rubber is completely inserted into the salt bath species, it produces less pungent odor. BAINA is the rubber extrusion equipment manufacturer to launch new LCM vulcanization system in China. The system includes sulphide salt, production technology and equipment operating system, which solves the problem of recovery and recycling of sulphide salts, and fundamentally eliminates the pollution of the environment.